Engineer, Welding/Metallurgy

The Judge Group services the IT and engineering needs of its clients. Founded in 1970, The Judge Group is a privately owned leading global professional services firm specializing in technology consulting, staffing solutions and corporate training. Their solutions are successfully delivered through a workforce of 4,500 professionals and an international network of over 32 practice offices.

Evaluates welding requirements to determine the most cost effective welding application then defines the process and any fixture requirements

* Develop laser welding techniques and procedures used in production. * Resolve production issues related to welding processes. * Select and document appropriate laser welding equipment and settings. * Work with manufacturing team to create process control documentation for each welding operation. * Implementation of ultrasonic testing for weld porosity, cracks and off-position welds. * Work with quality team to create and coordinate testing activities and reporting requirements. * Responsible for designs and specifications of welding fixtures. * Provide technical guidance and expertise on welding related issues. * Research, develop and test new welding methods, processes and procedures. * Collaborate with Production and Development Engineers in the design and development of new products. * Test and evaluate new materials and weld joints. * Works with Manufacturing and Engineering to determine potential applications for laser welding for future technology savings to meet customer requirements i.e. decrease weight, improved mpg. * Ensures that laser welding cells are utilized safely and to improve productivity and quality of parts. Must retain or commit to obtain Laser Safety Officer Certification. * Design and development of fixtures required for laser welding production processes. * Analyze, develop and achieve precision weld requirements for parts pertaining to dimensions and tolerances of finished work-piece, sequence of operations, and setup requirements. * Develop, teach and maintain weld monitoring system. * Programs, tools and operates robot during initial production to verify accuracy of machine settings and programmed data. * Verifies conformance of finished work-piece to specifications, using precision measuring instruments. * Troubleshoots programming, fixtures and production related issues as necessary by operating and/or observing equipment to detect malfunctions or non-conforming conditions and adjusts machine controls as required. * Benchmarks and monitors daily production processes on laser welding cells. * Develops procedures and work instructions related to the laser welding process across multiple part numbers/programs. * Trains set-up and operator personnel on production, quality and safety procedures associated with laser welding. * Performs all job functions to meet acceptable quality and performance standards. * Communicates with other departments to coordinate activities, eliminate problems and facilitate work flow. * Follows all safety procedures and wears safety equipment or apparel as required. * Uses basic office equipment including but not limited to: copier, facsimile, calculator, computer, printers and telephone/paging system. * The employee may be required to follow other job-related instructions and duties as requested, subject to all applicable state and federal laws.

* 3-5 years related experience in welding manufacturing preferred. * Degree not required, however Bachelor of Science in Engineering with a focus on welding/metallurgy preferred. * Strong drive to succeed and a willingness to take projects and tasks to completion. * Excellent interpersonal skills with the ability to work both independently and in a team * Weld Safety Officer Certification is desired * Hands-on welding engineer with familiarity in a variety of laser welding processes and equipment