Materials and Corrosion Engineer - Technical Expertise

BASF Corporation

(Geismar, Louisiana)
Full Time
Job Posting Details
About BASF Corporation
At BASF, we create chemistry for a sustainable future. We combine economic success with environmental protection and social responsibility. The approximately 112,000 employees in the BASF Group work on contributing to the success of our customers in nearly all sectors and almost every country in the world. Our portfolio is organized into five segments: Chemicals, Performance Products, Functional Materials & Solutions, Agricultural Solutions and Oil & Gas.
Summary
This position is part of an expert group that provides support for BASF Corporation sites in North America. The Materials & Corrosion Engineer provides knowledge and expertise in materials and corrosion issues within the chemical manufacturing plants and works effectively in a team environment with other materials and corrosion engineers, plant support staff in operations and maintenance, process engineering, capital projects and turnaround. The position includes leading regionally and participating globally in the application of materials engineering expertise resulting in increases in performance, plant optimization and reliability. The position will be responsible for supporting all of BASF North America plant owners and be a collaboration leader and contributor towards the alignment of global support including the transfer of experience into the engineering phase.
Responsibilities
**Core Responsibilities include but not limited to:** * Working directly with plant personnel, technology, and engineering in the selection of materials of construction for new and replacement process equipment and machinery. * Leading and influencing the selection of all materials as well as the appropriate welding processes and consumables, coatings, and linings, elastomers and polymeric seals, etc. * Providing expert technical support on issues related to corrosion mechanisms, corrosion control, and metallurgy for Management of Change (MOCs), Process Hazard Analysis (PHA) studies, plant modification, and new investment projects. * Assist in the selection and review of welding and heat treatment procedures and specification of appropriate non-destructive testing for new equipment fabrication as well as repairs/alterations or existing equipment. Support the implementation of recommendations. * Initiate, lead and drive strategic and high impact analysis, studies, and activities to drive innovation and take a leadership position in the resolution of complex and demanding problems to ensure reliable operation to meet plant availability requirements. This includes performing, assisting, and coordinating laboratory and in-situ corrosion testing to support the material selection process for existing, new, or modified chemical processes as well as to support corrosion monitoring for mechanical integrity assessment. * Validation testing of new materials, state-of-the-art manufacturing/fabrication/repair processes, etc. * Lead and coordinate failure recovery activities, provide expert guidance and oversight in equipment repair, modification, and alteration during Turnarounds (TAR), unplanned plant shutdowns / failures, etc. to ensure timely return to service and optimization of plant availability. * Perform root cause failure analysis on plant equipment using BASF and independent laboratories and recommending mitigation and prevention methods for the damage mechanisms including repair and replacement strategies. * Work with procurement and technical site services organizations to lead and influence the selection of qualified and highly skilled material suppliers, fabricators, and inspection service providers. This work will involve regional and global material and service providers. * Lead and influence collaboration with related units of BASF Engineering & Maintenance worldwide, and lead respective global BASF working groups to align the development of related work processes, procedures, methodologies, tools and best practices in the field of materials engineering and technical inspection. * Provide expert guidance in root cause analysis to optimize Life-Cycle-Costs, condition monitoring of static equipment and machinery using innovative diagnostic and inspection tools, and assistance in Gap Analysis of the mechanical integrity and risk based inspection program needs for North America, including training, and development of site personnel and contractors. * Provide expert support and guidance in corrosion reviews, inspection concept development, and risk based inspection validations for corrosion/damage mechanisms for inspection interval planning. * Develop, initiate, and maintain good communication with material suppliers, fabricators, construction and maintenance providers, and other subject matter experts both internal to BASF as well as external. * Be an active participant in technical expertise organizations related to materials and corrosion engineering and inspection such as the Materials Technology Institute, NACE, ASM, etc.
Ideal Candidate
**Qualifications - BASF recognizes institutions of Higher Education which are accredited by the Council for Higher Education Accreditation or equivalent** **Requirements, Knowledge and Experience:** * Bachelor's of Science in Mechanical Engineering, Materials Engineering, or Metallurgical Engineering preferred, but highly qualified individuals with related technical degrees (other engineering, chemistry, etc.) will be considered. * 6 or more years of experience in materials and corrosion engineering in the chemical/petrochemical industry. * Materials requirements in ASME, ASTM API, and other industry codes and standards Non Destructive Testing methods and related API/ASNT/Other testing and inspection requirements. * Corrosion damage mechanisms in corrosion resistant alloys. * Degradation of polymers and elastomers. * Mechanical failure mechanisms such as wear, fatigue, etc. * Requires understanding of applicable industry codes, best industry practices regarding maintenance and reliability activities and work processes. * Ability to work with minimal supervision and the ability to influence and motivate regional and global stakeholders. * Must possess excellent interpersonal skills with the ability to effectively communicate at various levels and functions. * Must possess excellent collaboration skills, with the ability to lead regional and global experts to provide innovative solutions to complex issues. * SAP or other Computerized Maintenance Management Systems experience. Strong computer skills. **This position requires all candidates to either currently possess or obtain and maintain a TWIC (Transportation Worker Identification Credential) Card from the U. S. Department of Homeland Security.**
Compensation and Working Conditions
Benefits Benefits not included

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